Theory of
Constraints (TOC) provides a set of holistic processes and
rules, all based on a systems approach that exploits the inherent simplicity
within complex systems through focusing on the few "leverage points” as a
way to synchronize the parts to achieve ongoing improvement in the performance
of the system as a whole.
What prevents us from
achieving the goal?
CONSTRAINTS
– factors or elements that determine how much the system can accomplish.
Main
types of constraints of a commercial system:
Capacity
Constraint – a resource which cannot provide timely capacity the systems
demands for it.
Market
Constraint – the amount of customers’ orders is not sufficient to sustain
the required growth of the system.
Time
Constraint – The response time of the system to the requirement of the
market is too long to the extent that it jeopardizes the system’s ability to
meet its current commitment to its customers as well as the ability of winning
new business.
THE FIVE FOCUSING STEPS
OF TOC
1.
Identify (choose) the system’s constraint.
2.
Decide how to exploit the system’s constraint.
3.
Subordinate everything else to the above decision.
4.
Elevate the system’s constraint.
5.
If the constraint is broken go back to step one but do not allow
Inertia to cause the system’s constraint.
TOC IS BASED ON 3 BASIC
ASSUMPTIONS
Basic
Assumption 1:
Everything
within a system is connected by cause and effect relationships. Identification
of the causes leads us to converge onto an apparent core
problem/contradiction/conflict.
Manifestation:
Search for a logical reasoning
The use
of Cause & Effect relationships to structure our thinking, record our
analysis and understand the suggested solution for any problem (based on
Convergence)
Basic
Assumption 2:
All
contradictions can be resolved without compromise – our level of understanding
and our assumptions hold the contradiction in place. A compromise is not
usually a win-win solution.
Manifestation:
Resolve conflicts
A
strong belief that there should be no conceptual conflict within our reality –
hence – striving to find a win-win solution to any perceived "no solution
situation” (Local & Global)
Basic
Assumption 3:
There
is no resistance to improvement – people do not embrace change because we have
not brought them to see the win for them.
Manifestation:
Seek for collaboration and contribution
The use
of TOC logical tools logic to communicate to ourselves and thereafter to the
team with the view of working together to achieve the desired improvement
(based on Respect)
The
Leader of a system sees their role as to ever improve the performance of the
system under their responsibility.
Improved
performance is a result of implementing a new idea ("solution”) onto the
existing system.
The manager who
introduces the solution needs to know:
1. Which
parts of the system are "erroneous” and have to be replaced
2. The
new parts must be introduced to replace the erroneous parts
3. All
the other parts of the system stay as they are!
Managers
need a systematic approach to develop plans for the pursuit of a significant
improvement of their systems. This systemic approach is about finding answers
to the four questions of system improvement.
1. WHAT
to change?
Pinpoint the core problem
2. WHAT
to change TO
Construct simple practical solutions
3. HOW
to cause the change?
Induce the proper people to make the change (to invent such solutions)
4. What
creates the process of ongoing improvement (POOGI)?
Create a mechanism to determine what to improve next
Solution creation:
TOC
enhances the ability of managers to develop or construct solutions for
improving the performance of their systems. At the same time – TOC also
enhances the ability to communicate the solution to the proper people that
their support and collaborations is necessary for implementing the solution.
Answer
these questions in this order:
1)
State the change. Be very specific, what you are suggesting be changed?
2)
What’s your alligator? What’s the negative of not changing? It is something bad
or negative that exists today, and unless a change is made will not go away and
will hurt you/us.
3)
What’s your mermaid? What’s the positive to not changing for you? It is something
good you/we have now, that because of your change you/we will likely lose.
4)
What’s your pot of gold? What’s the positive to making the change for you? It
is something good you/we don’t have now, but you/we want, and you think we can
get if the change is made.
5)
What’s your crutch? What the negative to making the change for you? It is
something bad (for you/we) that doesn't exist today, but can and most likely
will happen if the change is made.
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